Corrosion Erosion Pitting Simulation Mock Ups
Service Overview
We manufacture controlled material-loss mock-ups that
simulate general corrosion, localized thinning, pitting and erosion for
inspection development, mapping validation, training and equipment
demonstrations.
Scope of Service
1.
Wall-loss profile design
2.
Internal and external defect locations
3.
Multiple depths, diameters and remaining-wall
values
4.
Regular and irregular profile options
5.
Plate, pipe, elbow and tube configurations
6.
Coded and blind evaluation samples
7.
3D dimensional and photographic documentation
Available Specimen and Component Configurations
1.
Flat plates and curved pipe sections
2.
Elbows, reducers, vessels and tubes
3.
Coated, insulated and bare components
4.
Carbon steel, stainless steel and selected
alloys
5.
Portable panels and full-scale mock-ups
Flaws, Reflectors or Conditions Covered
1.
General wall thinning
2.
Isolated and clustered pits
3.
Grooving and channel erosion
4.
Dish-shaped material loss
5.
Internal and external corrosion
6.
Combined corrosion and cracking features
Supported NDT Methods
The design or service can support the following methods
where technically applicable. Final suitability is confirmed against the
specimen material, geometry, target condition and intended equipment
configuration.
1.
Automated Ultrasonic Testing (AUT)
2.
Phased Array Ultrasonic Testing (PAUT)
3.
Time of Flight Diffraction (TOFD)
4.
Full Matrix Capture (FMC), Total Focusing Method
(TFM) and Plane Wave Imaging
5.
Conventional, pulse-echo, through-transmission
and immersion Ultrasonic Testing
6.
Guided Wave and Long-Range Ultrasonic Testing
7.
Eddy Current Testing (ET) and Eddy Current Array
(ECA)
8.
Remote Field Testing (RFT/RFET), Near Field
Testing (NFT) and Pulsed Eddy Current (PEC)
9.
Magnetic Flux Leakage (MFL) and Alternating
Current Field Measurement (ACFM)
10.Magnetic Particle Testing
(MT), Liquid Penetrant Testing (PT) and Visual Testing (VT/RVI)
11.Conventional, computed and
digital Radiographic Testing, including CT where applicable
12.IRIS tube inspection,
Acoustic Emission, Infrared Thermography, Leak Testing and other
project-specific methods
Typical Applications
1.
Manual UT thickness training
2.
Encoded corrosion mapping
3.
PAUT and FMC/TFM trials
4.
PEC and MFL validation
5.
Radiographic profile demonstrations
6.
RVI and optical measurement
Industries Served
1.
Oil and gas, pipelines, refineries and
petrochemical facilities
2.
Power generation, boilers, heat exchangers and
pressure equipment
3.
Aerospace, defence, railway, automotive and
transportation
4.
Foundries, forging plants, steel mills and
manufacturing facilities
5.
Marine, offshore, renewable-energy and
heavy-engineering sectors
6.
NDT equipment manufacturers, service companies,
training centres, universities and research laboratories
Applicable Codes, Standards and References
The work may be designed or performed with reference to the
following, as applicable to the agreed scope:
1.
ASME, ASTM, API and AWS requirements
2.
ISO, EN, BS and IIW technical references
3.
ASNT, ISO 9712, employer written practices and
training-scheme requirements
4.
NAS 410, EN 4179 and customer/OEM requirements
where relevant
5.
Asset-owner specifications, approved drawings
and project procedures
The customer should identify the exact document and
revision. Reference to a standard does not by itself constitute certification,
accreditation or approval by the issuing body.
Project Workflow
1.
Requirement
review: Review the application, method, component, material, geometry,
equipment and intended use.
2.
Technical
definition: Confirm the drawing, flaw or reflector schedule, tolerances,
access and documentation requirements.
3.
Design
approval: Issue the proposed layout or technical basis for customer
approval before manufacturing or modification.
4.
Manufacturing
or service execution: Complete fabrication, machining, flaw introduction,
marking, inspection or refurbishment under controlled instructions.
5.
Verification:
Check the agreed dimensions, reflector locations, identification and NDT
responses using suitable methods.
6.
Documentation
and delivery: Compile the agreed records, protect the items and arrange
domestic or international dispatch.
Documentation and Deliverables
Depending on the agreed scope, the deliverable package may
include:
1.
Approved drawing or technical layout
2.
Material and component information, where
included
3.
Flaw or reflector schedule and location map
4.
Dimensional inspection record
5.
NDT verification record, where included
6.
Unique identification and engraving details
7.
Photographic record
8.
Certificate of conformity for the agreed
manufacturing or service scope
9.
Confidential master flaw record for blind specimens
10.Packing, preservation and
handling information
Why Choose NDE Flaw Tech India?
1.
Application-specific engineering instead of
one-size-fits-all specimen selection
2.
Strong priority for AUT, PAUT, TOFD, FMC/TFM and
encoded inspection systems
3.
Support for conventional, advanced, surface,
electromagnetic, radiographic and tube methods
4.
Controlled flaw placement, precision machining
and custom fabrication capabilities
5.
Open, blind and partially blind specimen options
6.
Traceable drawings, identification, flaw maps and
verification records
7.
Support for domestic and international customers
Information Required for a Technical and Commercial Proposal
1.
Purpose of the specimen, block, mock-up or
service
2.
Required NDT method and applicable procedure
3.
Component drawing, geometry and dimensions
4.
Material grade, product form and heat or batch
information
5.
Weld details, cladding or heat treatment, where
applicable
6.
Required flaw or reflector type, size, depth,
orientation and tolerance
7.
Equipment, probe, wedge, scanner or sensor information
8.
Open, blind or partially blind documentation
requirement
9.
Applicable code, standard, revision and
acceptance basis
10.Quantity, delivery schedule,
shipping location and special packing needs
Technical Limitations and Responsibilities
1.
Machined wall-loss profiles provide known
geometry but may not reproduce all roughness and morphology of service
corrosion.
2.
Inspection capability depends on surface
condition, coating, access, curvature and remaining wall.
3.
Manufacturing feasibility and achievable
tolerances depend on material, geometry, access, flaw type and verification
method.
4.
Final use, acceptance and authorization remain
the responsibility of the customer and the applicable competent authority.
Frequently Asked Questions
Can this service be customized for our component and NDT procedure?
Yes. The design is reviewed against the supplied component
geometry, material, inspection method, equipment configuration and intended use
before the scope is finalized.
Can customer-supplied material or components be used?
Yes, subject to review of material identity, dimensions,
condition, available quantity and suitability for the required manufacturing or
modification process.
Can the specimen or record be supplied as a blind item?
Yes. Neutral identification can be applied and the detailed
master information can be released separately to an authorized coordinator.
Can the work be based on an international code or standard?
Yes. It can be designed or performed with reference to the
customer-specified code, standard, drawing or procedure. The applicable edition
and acceptance basis must be confirmed.
Do you support international customers?
Yes. Domestic and international supply can be arranged,
subject to packing, logistics, customs and any material or regulatory
restrictions.
Request a Proposal
Share your requirement for corrosion, erosion and pitting
simulation mock-ups with NDE Flaw Tech India. Please include the component
drawing, material, NDT method, equipment configuration, required flaw or
reflector details, applicable standard, documentation scope, quantity and
delivery location. Our team will review the technical feasibility and submit a
suitable proposal.